Hyundai Genesis: Cooling System / Water Temperature Control Assembly Repair procedures
Water Temperature Control Assembly
1. |
Disconnect the battery "-" terminal from the trunk room. |
2. |
Remove the engine room under cover.
(Refer to Engine And Transaxle Assembly - "Engine Room Under Cover") |
3. |
Drain the coolant.
(Refer to Cooling System - "Coolant") |
4. |
Remove the air cleaner assembly.
(Refer to Intake and Exhaust System - "Air cleaner") |
5. |
Disconnect the radiator lower hose (A).
When installing radiator hoses, follow the illustration below. |
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6. |
Remove the water inlet pipe (A).
Tightening torque :
19.6 ~ 23.5 N.m (2.0 ~ 2.4 kgf.m, 14.5 ~ 17.4 Ib-ft)
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7. |
Disconnect the radiator upper hose (A).
When installing radiator hoses, follow the illustration below. |
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8. |
Disconnect the engine wiring harness.
Tightening torque
Earth cable (D) :
10.8 ~ 13.7 N.m (1.1 ~ 1.4 kgf.m, 8.0 ~ 10.1 Ib-ft)
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9. |
Remove the oil level gauge. |
10. |
Remove the water outlet pipe & hose (B) and then oil level gauge (A).
Tightening torque :
19.6 ~ 23.5 N.m (2.0 ~ 2.4 kgf.m, 14.5 ~ 17.4 Ib-ft)
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11. |
Remove the surge tank.
(Refer to Intake And Exhaust System - "Surge Tank") |
12. |
Remove the cowl top cover. |
13. |
Remove the engine room bulkhead (A). |
14. |
Disconnect the heater inlet & outlet hose (A).
When installing the heater hoses, follow the illustration below. |
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15. |
Remove the ATF cooler hose (A), heater hose (B). |
16. |
Remove the water temperature control assembly (A) and th the gaskets.
Tightening torque
bolts and nuts :
19.6 ~ 23.5 N.m (2.0 ~ 2.4 kgf.m, 14.5 ~ 17.4 Ib-ft)
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• |
Clean the surface of gasket before installing the water temperature control assembly. |
• |
Do not reuse the gasket. |
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17. |
To install, reverse the removal procedure. |
18. |
Fill the radiator with coolant and check for leaks.
(Refer to Cooling System - "Coolant") |
Water Inlet Pipe
1. |
Disconnect the battery "-" terminal from the trunk room. |
2. |
Remove the engine room under cover.
(Refer to Engine And Transaxle Assembly - "Engine Room Under Cover") |
3. |
Drain the coolant.
(Refer to Cooling System - "Coolant") |
4. |
Remove the air cleaner assembly.
(Refer to Intake And Exhaust System - "Air Cleaner") |
5. |
Disconnect the radiator lower hose (B).
When installing radiator hoses, follow the illustration below. |
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6. |
Remove the oxygen sensor bracket (A), and sensor bracket (B). |
7. |
Remove the water inlet pipe (A).
Tightening torque:
19.6 ~ 23.5 N.m (2.0 ~ 2.4 kgf.m, 14.5 ~ 17.4 Ib-ft)
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Do not reuse the water pipe o-ring. |
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8. |
To install, reverse the removal procedure. |
Water Outlet Pipe
1. |
Disconnect the battery "-" terminal from the trunk room. |
2. |
Remove the engine room under cover.
(Refer to Engine And Transaxle Assembly - "Engine Room Under Cover") |
3. |
Disconnect the radiator upper hose (A).
When installing radiator hoses, follow the illustration below. |
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4. |
Remove the engine room cover and the radiator grill upper cover.
(Refer to Engine And Transaxle Assembly - "Engine Cover") |
5. |
Disconnect the engine wiring harness.
Tightening torque
Earth cable (D) :
10.8 ~ 13.7 N.m (1.1 ~ 1.4 kgf.m, 8.0 ~ 10.1 Ib-ft)
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6. |
Remove the oil level gauge. |
7. |
Remove the water outlet pipe & hose (B) and then oil level gauge load (A).
Tightening torque
19.6 ~ 23.5 N.m (2.0 ~ 2.4 kgf.m, 14.5 ~ 17.4 Ib-ft)
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• |
When installing, apply engine oil to the O-ring and take care not to damage the O-ring. |
• |
Do not reuse the oil level gauge O-ring. |
• |
Do not reuse the water pipe o-ring. |
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8. |
To install, reverse the removal procedure. |
9. |
Recheck the coolant level.
(Refer to Cooling System - "Coolant") |
Water Center Pipe
1. |
Remove the water outlet pipe.
(Refer to Cooling System - "Water Temperature Control Assembly") |
2. |
Remove the Water inlet pipe.
(Refer to Cooling System - "Water Temperature Control Assembly") |
3. |
Remove the intake manifold.
(Refer to Intake And Exhaust System - "Intake Manifold") |
4. |
Remove the delivery pipe and injector.
(Refer to Engine Control / Fuel System - "Fuel Delivery System") |
5. |
Remove the water temperature control assembly.
(Refer to Cooling System - "Water Temperature Control Assembly") |
6. |
Remove the water center pipe (A).
Tightening torque :
9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 Ib-ft)
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Do not reuse the water pipe o-ring. |
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7. |
To install, reverse the removal procedure. |
Components
1. Water temperature control assembly2. O-ring3. Water outlet pipe4. Water center pipe5. Water inlet pipe
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Components
1. Water pump pulley2. Water pump3. Water pump gasket
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Other information:
Wheel Runout
1.
Jack up the vehicle and support it with jack stands.
2.
Measure the wheel runout with a dial indicator as illustrated.
3.
Replace the wheel if the wheel runout exceeds the limit.
LimitRadialAxialRunout mmAluminum0.30.3
Wheel Nut Tightening
1.
Tightening torque.
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Removal
1.
Disconnect the negative (-) battery terminal.
2.
Remove the glove box housing.
(Refer to Body - "Glove Box")
3.
Disconnect the body control module connectors (A).
4.
Remove the mounting nuts(2) to loosen the BCM (A).
Installation
1.
Install the body control module.
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