Hyundai Genesis (DH): Timing System / Timing Chain Cover Repair procedures

Hyundai Genesis (DH) 2013-2016 Service Manual / Engine Mechanical System / Timing System / Timing Chain Cover Repair procedures

Removal
1.
Remove the lower oil pan.
(Refer to Lubrication System - "Oil Pan")
2.
Drain the coolant.
(Refer to Cooling System - "Coolant")
3.
Remove the air cleaner assembly.
(Refer to Intake And Exhaust System - "Air Cleaner")
4.
Remove the surge tank.
(Refer to Intake And Exhaust System - "Surge Tank")
5.
Remove the intake manifold.
(Refer to Intake And Exhaust System - "Intake Manifold")
6.
Remove the LH/RH cylinder head cover.
(Refer to Cylinder Head Assembly - "Cylinder Head Cover")
7.
Remove the drive belt.
(Refer to Timing System - "Drive Belt")
8.
Remove the idler.
(Refer to Timing System - "Idler")
9.
Remove the drive belt auto tensioner.
(Refer to Timing System - "Drive Belt Tensioner")
10.
Remove the oil filter body.
(Refer to Lubrication System - "Oil Filter Body")
11.
Remove the crankshaft damper pulley.
(Refer to Timing System - "Crankshaft Damper Pulley")
12.
Remove the water pump.
(Refer to Cooling System - "Water Pump")
13.
Remove the timing chain cover (A).

   
Be careful not to damage the contact surfaces of cylinder block, cylinder head and timing chain cover.
Installation
1.
Install the timing chain cover.
(1)
The sealant locations on chain cover and on counter parts (cylinder head, cylinder block, and lower oil pan) must be free of engine oil and etc.
(2)
Before assembling the timing chain cover, the liquid sealant THREE BOND 1217H should be applied on the gap between cylinder head and cylinder block. The part must be assembled within 5 minutes after sealant was applied.
Bead width : 2.5 mm (0.1 in.)

(3)
Apply liquid sealant THREE BOND1217H on timing chain cover. The part must be assembled within 5 minutes after sealant was applied. Sealant should be applied without discontinuity.

   

    Components 1. Timing chain cover2. Gasket

    Components 1. Oil pump sprocket2. Oil pump chain3. Oil pump tensioner assembly4. Crankshaft oil pump sprocket5. Crankshaft RH chain sprocket6. RH timing chain auto tensioner7.

    Other information:

    Hyundai Genesis (DH) 2013-2016 Service Manual: Components and Components Location

    C

    Hyundai Genesis (DH) 2013-2016 Service Manual: Climate Control Air Filter Repair procedures

    Replacement 1. Remove both stoppers (B) by turning them from the glove box (A). 2. Disconnect the air damper (A) from the glove box (B). 3. Remove the filter cover (A) by pressing the knob. 4. Replace the air filter (A) with a new one according to the direction of air filter.

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