Hyundai Genesis (DH): Intake And Exhaust System / Surge Tank Repair procedures

Hyundai Genesis (DH) 2013-2016 Service Manual / Engine Mechanical System / Intake And Exhaust System / Surge Tank Repair procedures

Removal and Installation
1.
Disconnect the battery "-" terminal from the trunk room.
2.
Remove the engine cover.
3.
Remove the engine room cover.
(Refer to Engine And Transaxle Assembly - "Engine Cover")
4.
Remove the Cowl Top Cover.
(Refer to Body - "Cowl Top Cover")
5.
Remove the Engine room bulkhead (A).

6.
Remove the air cleaner assembly.
(Refer to Intake Exhaust System - "Air Cleaner")
7.
Disconnect the fuel hose (A,B) and Brake vacuum hose (C).

8.
Disconnect the PCSV connector (A).

9.
Disconnect the VIS connector (A), Condenser connector (B), MAP sensor connector (C).

10.
Disconnect the throttle body connector (A).

11.
After loosening the fixing bolt, remove the wiring protector (A).

12.
Remove the throttle body Cooling hose (A), PCSV hose (B).

13.
Remove the surge tank fixing bracket (A).
Tightening torque :
18.6~ 23.5 N.m (1.9 ~ 2.4 kgf.m, 13.7 ~ 17.4 Ib-ft)

14.
Remove the surge tank (A).

   
Tighten the surge tank bolts in two or three steps.
a ~ h : 1st step order / 1 ~ 8 : 2st step order
Tightening torque
Step 1 : 3.9~ 5.9 N.m (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.3 Ib-ft)
Step 2 : 9.8~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 Ib-ft)

15.
To install, reverse the removal procedure.

    Components 1. Surge tank2. VIS actuator

    Components 1. Intake manifold

    Other information:

    Hyundai Genesis (DH) 2013-2016 Service Manual: High Mounted Stop Lamp Repair procedures

    Removal High Mounted Stop Lamp 1. Disconnect the negative (-) battery terminal. 2. Remove the roof trim assembly. (Refer to Body - "Roof Trim") 3. Remove the high mounted stop lamp assembly (A) after loosening the mounting screws. Installation 1.

    Hyundai Genesis (DH) 2013-2016 Service Manual: Photo Sensor Repair procedures

    Inspection 1. Turn the ignition switch ON. 2. Connect the GDS. 3. Emit intensive light toward the photo sensor using a lamp, and check the output voltage change. 4. The voltage will rise with higher intensive light and fall with lower intensive light.

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