Hyundai Genesis (DH): Rear Suspension System / Rear Cross Member Repair procedures

Removal
1.
Loosen the wheel nuts slightly. Raise the vehicle, and make sure it is securely supported.
2.
Remove the front wheel and tire (A) from the rear hub.

Tightening torque:
88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)

   
Be careful not to damage the hub bolts when removing the rear wheel and tire.
3.
Remove the split pin, castle nut (A) and washer from the front hub.

Tightening torque:
196.1 ~ 274.6 N.m (20.0 ~ 28.0kgf.m, 144.7 ~ 202.5lb-ft)

4.
Remove the rear caliper.
(Refer to Brake System - "Rear Disc Brake")
5.
Remove the rear brake disc (A).

Tightening torque :
4.9 ~ 5.9 N.m (0.5 ~ 0.6 kgf.m, 3.6 ~ 4.3 lb-ft)

6.
Loosen the bolts and remove the cover (A). [TAU]

Tightening torque :
8.8 ~ 13.7 N.m (0.9 ~ 1.4 kgf.m, 6.5 ~ 10.1 lb-ft)

7.
Remove the bracket (A).

Tightening torque :
49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.1 ~ 47.0 lb-ft)

8.
Remove the bolt (A) and ruber hanger (B), (C) to separate the muffler.

Tightening torque :
49.0 ~ 63.7N.m (5.0 ~ 6.5kgf.m, 36.2 ~ 47.0lb-ft)

9.
Remove the rear driveshaft.
(Refer to Driveshaft and Axle - "Rear Driveshaft Assembly")
10.
Remove the rear differential carrier.
(Refer to Driveshaft and Axle - "Differential Carrier Assembly")
11.
Remove the parking brake shoe.
(Refer to Brake System - "Parking Brake System" )
12.
Remove the rear upper arm front & rear upper arm rear.
(Refer to Suspension System - "Rear Upper Arm")
13.
Remove the rear assist arm.
(Refer to Suspension System - "Rear Assist Arm")
14.
Remove the rear trailing arm.
(Refer to Suspension System - "Rear Trailing Arm")
15.
Remove the rear lower arm.
(Refer to Suspension System - "Rear Lower Arm")
16.
Disconnect the EPB (A) connector & cable (B).

17.
Loosen the mounting bolts and then remove the rear cross member.

Tightening torque :
156.9 ~ 176.5 N.m (16.0 ~ 18.0 kgf.m, 115.7 ~ 130.2 lb-ft)

18.
Remove the parking cable by loosening mounting bolts.

Tightening torque :
8.8 ~ 13.7 N.m (0.9 ~ 1.4 kgf.m, 6.5 ~ 10.1 lb-ft)

19.
Loosen EPB mounting bolts and then remove the EPB unit.

Tightening torque :
8.8 ~ 13.7 N.m (0.9 ~ 1.4 kgf.m, 6.5 ~ 10.1 lb-ft)

20.
Installation in the reverse order of removal.
21.
Check the rear wheel Alignment.
(Refer to Tires/Wheels - "Alignment")

    Removal 1. Loosen the wheel nuts slightly. Raise the vehicle, and make sure it is securely supported. 2. Remove the front wheel and tire (A) from the rear hub.

    Removal 1. Loosen the wheel nuts slightly. Raise the vehicle, and make sure it is securely supported. 2. Remove the front wheel and tire (A) from the rear hub.

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