Hyundai Genesis: Intake And Exhaust System / Surge Tank Repair procedures

Removal and Installation
1.
Disconnect the battery "-" terminal from the trunk room.
2.
Remove the engine cover.
3.
Remove the engine room cover.
(Refer to Engine And Transaxle Assembly - "Engine Cover")
4.
Remove the Cowl Top Cover.
(Refer to Body - "Cowl Top Cover")
5.
Remove the Engine room bulkhead (A).

6.
Remove the air cleaner assembly.
(Refer to Intake Exhaust System - "Air Cleaner")
7.
Disconnect the fuel hose (A,B) and Brake vacuum hose (C).

8.
Disconnect the PCSV connector (A).

9.
Disconnect the VIS connector (A), Condenser connector (B), MAP sensor connector (C).

10.
Disconnect the throttle body connector (A).

11.
After loosening the fixing bolt, remove the wiring protector (A).

12.
Remove the throttle body Cooling hose (A), PCSV hose (B).

13.
Remove the surge tank fixing bracket (A).

Tightening torque :
18.6~ 23.5 N.m (1.9 ~ 2.4 kgf.m, 13.7 ~ 17.4 Ib-ft)

14.
Remove the surge tank (A).

   
Tighten the surge tank bolts in two or three steps.
a ~ h : 1st step order / 1 ~ 8 : 2st step order

Tightening torque
Step 1 : 3.9~ 5.9 N.m (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.3 Ib-ft)
Step 2 : 9.8~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 Ib-ft)

15.
To install, reverse the removal procedure.
Surge Tank Components and Components Location
Components 1. Surge tank2. VIS actuator ...

Intake Manifold Components and Components Location
Components 1. Intake manifold ...

Other information:

Hyundai Genesis (DH) 2013-2016 Service Manual: Sub Fuel Sender Repair procedures


Removal 1. Release the residual pressure in fuel line. (Refer to Fuel Delivery System - "Release Residual Pressure in Fuel Line") 2. Fold the rear seat cushion. 3. Remove the fuel pump service cover (A) after loosening the screws. 4. Disconnect the sub fuel sender connector (A). ...

Hyundai Genesis (DH) 2013-2016 Owners Manual: Checking the engine coolant level


WARNING Never remove the radiator cap or the drain plug while the engine and radiator are hot. Hot coolant and steam may blow out under pressure, causing serious injury. Turn the engine off and wait until the engine cools down. Use extreme care when removing the radiator ca ...

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