Hyundai Genesis: Lubrication System / Oil Pan Repair procedures
[Lower oil pan]
1. |
Disconnect the battery "-" terminal from the trunk room. |
2. |
Remove the engine under cover.
(Refer to Engine And Transaxle Assembly - "Engine Room Under Cover") |
3. |
Drain the engine oil.
(Refer to Lubrication System - "Engine Oil") |
4. |
Remove the lower oil pan (A).
[2WD] ![](images/oil_pan_repair_procedures-96/1/sdhem4088d.gif)
[AWD] ![](images/oil_pan_repair_procedures-96/1/sdhem4064d.gif)
• |
Insert the blade of SST (09215-3C000) between the upper oil pan and lower oil pan.
Cut off applied sealer and remove the lower oil pan. |
• |
Insert the SST between the oil pan and the ladder frame by tapping it with a plastic hammer in the direction of arrow. |
• |
After tapping the SST with a plastic hammer along the
direction of arrow around more than 2/3 edge of the oil pan, remove it
from the ladder frame. |
• |
Do not use the SST as a prybar.
Hold the tool in position (on the gasket line) and tap in with a light hammer. |
• |
Be careful not to damage the contact surfaces of Upper oil pan and lower oil pan. |
|
|
[2WD Upper oil pan]
1. |
Remove the sub frame from the vehicle. |
2. |
Remove the timing chain cover.
(Refer to Timing System - "Timing Chain Cover") |
3. |
Remove the lower oil pan.
(Refer to Lubrication System - "Oil Pan") |
4. |
Remove the air conditioning compressor.
(Refer to Heating, Ventilation, Air Conditioning - "Compressor") |
5. |
Remove the upper oil pan (A). ![](images/oil_pan_repair_procedures-96/1/sdhem4089d.gif)
Insert the blade of SST (09215-3C000) between the upper oil pan and lower oil pan.
Cut off applied sealer and remove the lower oil pan. |
|
[AWD Upper oil pan]
1. |
Remove the sub frame from the vehicle. |
2. |
Remove the Driveshaft and axle.
(Refer to Driveshaft and Axle - "Front Driveshaft") |
3. |
Remove the front differential carrier.
(Refer to Driveshaft and Axle - "Front Differential Carrier") |
4. |
Remove the Timing chain cover.
( Refer to Timing System - "Timing Chain Cover") |
5. |
Remove the lower oil pan.
(Refer to Lubrication System - "Oil Pan") |
6. |
Remove the air conditioning compressor.
(Refer to Heating, Ventilation, Air Conditioning - "Compressor") |
7. |
Remove the adjustable oil pump connector, and after retaining clips (A), push the connector (B) inward. ![](images/oil_pan_repair_procedures-96/1/sdhem4189d.gif)
|
8. |
Remove the upper oil pan (A). ![](images/oil_pan_repair_procedures-96/1/sdhem4065d.gif)
Insert the blade of SST (09215-3C000) between the upper oil pan and lower oil pan.
Cut off applied sealer and remove the lower oil pan. |
|
9. |
Remove the oil pump.
(Refer to Lubrication System - "Oil Pump") |
10. |
Remove the oil pump (A), together with the upper oil pan (B). ![](images/oil_pan_repair_procedures-96/1/sdhem4066d.gif)
|
[Lower oil pan]
1. |
Install the lower oil pan (A).
A. |
Using a gasket scraper, remove all the old packing material from the gasket surfaces. |
B. |
Before assembling the oil pan, the liquid sealant THREE BOND
1217H should be applied on oil pan. The assembly must be done within 5
minutes after the sealant is applied.
Bead width : 2.5 mm (0.1 in.)
|
[2WD] ![](images/oil_pan_repair_procedures-96/1/sdhem4162d.gif)
[AWD] ![](images/oil_pan_repair_procedures-96/1/sdhem4163d.gif)
• |
Clean the sealing face before assembling two parts. |
• |
Remove harmful foreign matters on the sealing face before applying sealant. |
• |
When applying sealant gasket, sealant must not protrude into the inside of oil pan. |
• |
To prevent leakage of oil, apply sealant gasket to the inner threads of the bolt holes. |
• |
After assembly, wait at least 30 minutes before filling the engine with oil. |
|
|
C. |
Install the oil pan (A).
Tighten the bolts in two or three steps.
[2WD] ![](images/oil_pan_repair_procedures-96/1/sdhem4088d.gif)
[AWD] ![](images/oil_pan_repair_procedures-96/1/sdhem4164d.gif)
|
|
2. |
After assembly, wait at least 30 minutes before filling the engine with oil.
(Refer to Lubrication System - "Engine Oil") |
3. |
Install all other parts in the reverse order of removal. |
[2WD Upper oil pan]
1. |
Install the lower oil pan (A).
A. |
Using a gasket scraper, remove all the old packing materials from the gasket surfaces. |
B. |
Before assembling the oil pan, the liquid sealant THREE BOND
1217H should be applied on oil pan. The assembly must be done within 5
minutes after the sealant is applied.
Bead width : 2.5 mm (0.1 in.)
|
![](images/oil_pan_repair_procedures-96/1/sdhem4165d.gif)
• |
Clean the sealing face before assembling two parts. |
• |
Remove harmful foreign matters on the sealing face before applying sealant. |
• |
When applying sealant gasket, sealant must not protrude into the inside of oil pan. |
• |
To prevent leakage of oil, apply sealant gasket to the inner threads of the bolt holes. |
• |
After assembly, wait at least 30 minutes before filling the engine with oil. |
|
|
C. |
Install the upper oil pan.
Tighten the bolts in two or three steps.
Tightening torque
Short bolt :
20.6 ~ 22.6 N.m (2.1 ~ 2.3 kgf.m, 15.2 ~ 16.6 lb-ft)
Long bolt :
9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)
|
![](images/oil_pan_repair_procedures-96/1/sdhem4166d.gif)
|
|
2. |
Install all other parts in the reverse order of removal. |
[AWD Upper oil pan]
1. |
Install the oil pump (A) and upper oil pan (B). ![](images/oil_pan_repair_procedures-96/1/sdhem4066d.gif)
A. |
Using a gasket scraper, remove all the old packing material from the gasket surfaces. |
B. |
Before assembling the oil pan, the liquid sealant THREE BOND
1217H should be applied on oil pan. The assembly must be done within 5
minutes after the sealant is applied.
Bead width : 2.5 mm (0.1 in.)
|
![](images/oil_pan_repair_procedures-96/1/sdhem4167d.gif)
• |
Clean the sealing face before assembling two parts. |
• |
Remove harmful foreign matters on the sealing face before applying sealant. |
• |
When applying sealant gasket, sealant must not protrude into the inside of oil pan. |
• |
To prevent leakage of oil, apply sealant gasket to the inner threads of the bolt holes. |
• |
After assembly, wait at least 30 minutes before filling the engine with oil. |
|
|
C. |
Tighten the bolts in two or three steps.
Tightening torque
Short bolt :
20.6 ~ 22.6 N.m (2.1 ~ 2.3 kgf.m, 15.2 ~ 16.6 lb-ft)
Long bolt :
9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)
|
![](images/oil_pan_repair_procedures-96/1/sdhem4168d.gif)
|
|
2. |
Install all other parts in the reverse order of removal. |
Components
1. 2WD Lower oil pan2. AWD Lower oil pan3. 2WD Upper oil pan4. AWD Upper oil pan5. Cylinder block
...
Description
2-Stage variable Vane Pump improves the fuel economy by
controlling the oil pressure into two stages and by optimizing the
hydraulics of low/medium rpm.
The oil pressure/temperatur ...
Other information:
Removal
OCS ECU
1.
Disconnect the battery negative cable, and wait for at least three minutes before beginning work.
2.
Remove the front passenger seat assembly.
(Refer to Body - "Front Seat")
3.
Disconnect the OCS ECU connector.
4.
Remove the OCS ECU.
OCS Mat
1.
Disconnect ...
Removal and Installation
1.
Remove the drive belt.
(Refer to Timing System - "Drive Belt")
2.
Remove the engine under cover.
3.
Remove the crankshaft pulley (A).
Tightening torque :
284.5 ~ 304.1 N.m (29 ~ 31 kgf.m, 209.8 ~ 224.2 lb-ft)
To fix the pulley to ...