Hyundai Genesis: Transfer Assembly / O-Ring Radial Repair procedures

Removal
   
Use caution when handling the transfer case.
Preventing the ITA (Integrated Transfer case Actuator) from damage
1) In case of transporting the transfer case
Use caution when lifting the transfer case from the transporting package to make sure the ITA does not collide with the other transfer case.
Use caution for the ITA not to be impacted from contacting the floor or structure.
2) In case of assembling the transmission
Use caution for the ITA not to be impacted from contacting the transmission, floor or structure.

1.
Remove the transfer case from the vehicle.
(Refer to 4 Wheel Drive (AWD) System - "transfer case assembly")
2.
Remove the O-ring (A).

Installation
1.
Blow out the O-ring groove (A).

2.
Install the new O-ring (A).

3.
Install the transfer case in the vehicle.
(Refer to 4 Wheel Drive (AWD) System - "transfer case assembly")
   
After the installation, start the engine and then check if there are any leakages from the transfer case.
Rear Axle Flange Repair procedures
Removal     Use caution when handling the transfer case. Preventing the ITA (Integrated Transfer case Actuator) from damage 1) In case of transporting the transfer case • ...

Seal Ring Radial Repair procedures
Removal     Use caution when handling the transfer case. Preventing the ITA (Integrated Transfer case Actuator) from damage 1) In case of transporting the transfer case • ...

Other information:

Hyundai Genesis (DH) 2013-2016 Service Manual: Auto Light Sensor Repair procedures


Removal 1. Disconnect the negative (-) battery terminal. 2. Remove the photo & auto light sensor. (Refer to Windshield Wiper/Washer - "Rain Sensor") Installation 1. Install the auto light sensor. 2. Connect the negative (-) battery terminal. ...

Hyundai Genesis (DH) 2013-2016 Service Manual: Transfer Fluid Repair procedures


Inspection     Prohibition on checking, refilling and replacing the transfer case oil - Do not check, refill and replace the transfer case oil because the oil for the transfer case only (ultra-low viscosity of ATF SHELL TF 0870) is filled when coming out of the factory. ...

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