Hyundai Genesis: Intake And Exhaust System / Intake Manifold Repair procedures

Hyundai Genesis (DH) 2013-2016 Service Manual / Engine Mechanical System / Intake And Exhaust System / Intake Manifold Repair procedures

Removal and Installation

1.	Remove the surge tank. (Refer to Intake and Exhaust System - "Surge Tank")

Remove the breather pipe & hose (A).

Tightening torque :

9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

Remove the water hose (C) and pipe (A) and then remove the intake manifold (B).

•	Be sure to drain the engine coolant before removing the intake manifold.

•	If coolant which drained from the cylinder head vent hole enters the intake port, it could potentially cause combustion chamber trouble.

4.	To install, reverse the removal procedure.

Tighten the intake manifold bolts in two or three steps.

a ~ h : 1st step order

1 ~ 8 : 2nd step order

Tightening torque

1st step : 3.9 ~ 5.9 N.m (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.3 lb-ft)

Step 2:

26.5 ~ 31.4 N.m (2.7 ~ 3.2 kgf.m, 19.5 ~ 23.1 lb-ft)

Step 3: Repeat 2nd step twice or more.

•	Fill the engine coolant after installing intake manifold and check coolant level.

Intake Manifold Components and Components Location

Components 1. Intake manifold ...

Exhaust Manifold Components and Components Location

Components 1. LH Gasket2. LH Exhaust manifold3. RH Exhaust manifold stay4. RH Gasket5. RH Exhaust manifold6. RH Exhaust manifold stay ...

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