Hyundai Genesis: Intake And Exhaust System / Intake Manifold Repair procedures
1. |
Remove the surge tank.
(Refer to Intake and Exhaust System - "Surge Tank") |
2. |
Remove the breather pipe & hose (A).
Tightening torque :
9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)
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3. |
Remove the water hose (C) and pipe (A) and then remove the intake manifold (B). 
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Be sure to drain the engine coolant before removing the intake manifold. |
• |
If coolant which drained from the cylinder head vent hole
enters the intake port, it could potentially cause combustion chamber
trouble. |
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4. |
To install, reverse the removal procedure. |
Tighten the intake manifold bolts in two or three steps.
a ~ h : 1st step order
1 ~ 8 : 2nd step order |
Tightening torque
1st step : 3.9 ~ 5.9 N.m (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.3 lb-ft)
Step 2:
26.5 ~ 31.4 N.m (2.7 ~ 3.2 kgf.m, 19.5 ~ 23.1 lb-ft)
Step 3: Repeat 2nd step twice or more.
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• |
Fill the engine coolant after installing intake manifold and check coolant level. |
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Components
1. Intake manifold
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Components
1. LH Gasket2. LH Exhaust manifold3. RH Exhaust manifold stay4. RH Gasket5. RH Exhaust manifold6. RH Exhaust manifold stay
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Other information:
Removal
1.
Disconnect the negative (-) battery terminal.
2.
Remove the glove box housing.
(Refer to Body - "Glove Box")
3.
Disconnect the body control module connectors (A).
4.
Remove the mounting nuts(2) to loosen the BCM (A).
Installation
1.
Install the body control module.
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Specification
ItemSpecificationCoil Resistance (?)500 ~ 620 [25°C(77°F)]
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