Removal |
1. |
Remove the front wheel & tire.
|
2. |
Remove the brake hose mounting bracket (A). |
3. |
Remove the cover plate (A) by loosening the bolts.
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4. |
Remove locking pin (A) and guide pin (B). |
5. |
Remove the brake pad.
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6. |
Loosen the hose eye-bolt (C) and caliper mounting bolts (A), then remove the front caliper assembly (B).
|
7. |
Loosen the coking nut (A) & screw (B) and then remove the disc.
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1. |
Remove the front wheel & tire.
|
2. |
Loosen the guide rod bolt (B) and pivot the caliper up out of the way.
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3. |
Remove pad shim (B), pad retainers (C) and brake pads (B) from the caliper bracket (A).
|
4. |
Loosen the hose eyebolt (B) and caliper mounting bolts (C), then remove the front caliper assembly (A).
|
5. |
Remove the front brake disc by loosening the screws (3EA). |
Replacement |
[4 Piston Type] |
1. |
Remove the cover plate (A) by loosening the bolts.
|
2. |
Remove locking pin (A) and guide pin (B). |
3. |
Remove the brake pad.
|
1. |
Check the brake pads for wear and fade. |
2. |
Check the brake disc for damage and cracks. |
3. |
Remove all rust and contamination from the surface, and
measure the disc thickness at 8 points, at least, of same distance (5mm)
from the brake disc outer circle.
|
1. |
Check the pad wear. Measure the pad thickness and replace it, if it is less than the specified value.
|
1. |
Place a dial gauge about 5mm (0.2 in.) from the outer circumference of the brake disc, and measure the runout of the disc.
|
2. |
If the runout of the brake disc exceeds the limit
specification, reinstall the disc after turning the disc 72° clockwise.
Recheck the runout. If the runout exceeds the specification, try
turning the disc by 72° and recheck the runout until a full
revolution(360°, 4 steps). |
3. |
If the runout cannot be corrected by turning the disc, replace the brake disc. |
4. |
When installing brake disc, runout peak point markings (A) on disc and hub must be as close as possible (within 72° range). |
5. |
After installing the new disc repeat procedure above 1~4 again. |
Installation |
1. |
To install, reverse the removal procedure. |
2. |
Use a SST (A : 09581-11000) when installing the brake caliper assembly. |
3. |
After installation, bleed the brake system.
(Refer to Brake System - "Brake System Bleeding") |