Hyundai Genesis: General Information / Specifications

Specifications
Description
Specifications
Limit
General
Type
V-type, DOHC
?
Number of cylinders
6
?
Bore
96mm (3.7795 in.)
?
Stroke
87mm (3.4252 in.)
?
Total displacement
3,778cc (230.55 cu.In.)
?
Compression ratio
11.5 : 1
?
Firing order
1-2-3-4-5-6
?
Valve timing
Intake
Open
BTDC 40° ~ ATDC 10° (3.8)
?
Close
ABDC 74° ~ ABDC 24° (3.8)
?
Exhaust
Open
BBDC 52° ~ BBDC 2°
?
Close
ATDC 0° ~ ATDC 50°
?
Cylinder Head
Flatness of gasket surface
Less than 0.05 mm (0.0019 in.)
[Less than 0.02 mm (0.0008 in.) / 150 x 150]
?
Flatness of manifold mounting
Intake
Less than 0.1 mm ( 0.0039 in.)
[Less than 0.03 mm (0.001 in.) / 110 x 110]
?
Exhaust
Less than 0.1 mm (0.0039 in.)
[Less than 0.03 mm (0.001 in.) / 110 x 110]
?
Camshaft
Cam height
LH Camshaft
Intake
47.2 mm (1.8582 in.)
?
Exhaust
45.8 mm (1.8031 in.)
?
RH Camshaft
Intake
47.2 mm (1.8582 in.)
?
Exhaust
45.8 mm (1.8031 in.)
?
Journal outer diameter
LH Camshaft
Intake
No.1: 27.964 ~ 27.978 mm (1.1009 ~ 1.1015 in.)
No.2,3,4: 23.954 ~ 23.970 mm (0.9430 ~ 0.9437 in.)
?
Exhaust
No.1: 27.964 ~ 27.978 mm (1.1009 ~ 1.1015 in.)
No.2,3,4: 23.954 ~ 23.970 mm (0.9430 ~ 0.9437 in.)
?
RH Camshaft
Intake
No.1: 27.964 ~ 27.978 mm (1.1009 ~ 1.1015 in.)
No.2,3,4: 23.954 ~ 23.970 mm (0.9430 ~ 0.9437 in.)
?
Exhaust
No.1: 27.964 ~ 27.978 mm (1.1009 ~ 1.1015 in.)
No.2,3,4: 23.954 ~ 23.970 mm (0.9430 ~ 0.9437 in.)
?
Bearing oil clearance
LH, RH camshaft
Intake
No.1: 0.027 ~ 0.057 mm (0.0011 ~ 0.0022 in.)
No.2,3,4: 0.030 ~ 0.067 mm (0.0012 ~ 0.0026 in.)
?
Exhaust
No.1: 0.027 ~ 0.057 mm (0.0011 ~ 0.0022 in.)
No.2,3,4: 0.030 ~ 0.067 mm (0.0012 ~ 0.0026 in.)
?
End play
0.02 ~ 0.18 mm (0.0008 ~ 0.0071 in.)
?
Valve
Valve length
Intake
105.27 mm (4.1445 in.)
?
Exhaust
105.50 mm (4.1535 in.)
?
Stem outer diameter
Intake
5.465 ~ 5.480 mm (0.2151 ~ 0.2157 in.)
?
Exhaust
5.458 ~ 5.470 mm (0.2149 ~ 0.2153 in.)
?
Face angle
45.25° ~ 45.75°
?
Thickness of valve head (margin)
Intake
1.56 ~ 1.86 mm (0.06142 ~ 0.07323 in.)
?
Exhaust
1.73 ~ 2.03 mm (0.06811 ~ 0.07992 in.)
?
Valve stem to valve guide clearance
Intake
0.020 ~ 0.047 mm (0.00078 ~ 0.00185 in.)
Less than. 0.07 mm (0.00275 in.)
Exhaust
0.030 ~ 0.054 mm (0.00118 ~ 0.00212 in.)
Less than. 0.09 mm (0.00354 in.)
Valve guide
Inner diameter
Intake
5.500 ~ 5.512 mm (0.2165 ~ 0.2170 in.)
?
Exhaust
5.500 ~ 5.512 mm (0.2165 ~ 0.2170 in.)
?
Length
Intake
41.8 ~ 42.2 mm (1.6457 ~ 1.6614 in.)
?
Exhaust
41.8 ~ 42.2 mm (1.6457 ~ 1.6614 in.)
?
Valve seat
Width of seat contact
Intake
1.15 ~ 1.45 mm (0.05118 ~ 0.05709 in.)
?
Exhaust
1.35 ~ 1.65 mm (0.05315 ~ 0.06496 in.)
?
Seat angle
Intake
44.75° ~ 45.20°
?
Exhaust
44.75° ~ 45.20°
?
Valve spring
Free length
46.2 mm (1.8189 in.)
?
Load
When mounting height 34mm (1.3385 in)
19.3 ± 0.8 kg (42.5 ± 1.816)

When mounting height 23.8mm (0.9370 in)
38.5 ± 1.2 kg (84.9 ± 2.618)

Out of squareness
Less than 1.5° (Max)
?
MLA
MLA outer diameter
Intake
34.964 ~ 34.980 mm (1.3765 ~ 1.3772 in.)
?
Exhaust
34.964 ~ 34.980 mm (1.3765 ~ 1.3772 in.)
?
Cylinder head tappet bore inner diameter
Intake
35.000 ~ 35.025 mm (1.3779 ~ 1.3789 in.)
?
Exhaust
35.000 ~ 35.025 mm (1.3779 ~ 1.3789 in.)
?
MLA to tappet bore clearance
Intake
0.020 ~ 0.061 mm (0.0008 ~ 0.0024 in.)
Less than. 0.07 mm (0.0027 in.)
Exhaust
0.020 ~ 0.061 mm (0.0008 ~ 0.0024 in.)
Less than. 0.07 mm (0.0027 in.)
Valve clearance
Intake
0.17 ~ 0.23 mm (0.0067 ~ 0.0090 in.)
0.10 ~ 0.30 mm
(0.0039 ~ 0.0118 in.)
Exhaust
0.27 ~ 0.33 mm (0.0106 ~ 0.0129 in.)
0.20 ~ 0.40 mm
(0.0078 ~ 0.0157 in.)
Cylinder block
Cylinder bore
96.00 ~ 96.03mm (3.7795 ~ 3.7807 in)
?
Flatness of gasket surface
Less than 0.05 mm (0.0019 in.)
[Less than 0.02 mm (0.0008 in.) / 150 x 150]
?
Piston
Piston outer diameter
95.96 ~ 95.99mm (3.7779 ~ 3.7791 in)
?
Piston to cylinder clearance
0.03 ~ 0.05 mm (0.0012 ~ 0.0020 in.)
?
Ring groove width
No. 1 ring groove
1.25 ~ 1.26mm (0.0492 ~ 0.0496 in)

No. 2 ring groove
1.23 ~ 1.25 mm (0.0484 ~ 0.0492 in.)

Oil ring groove
2.01 ~ 2.03 mm (0.0791 ~ 0.0799 in.)

Piston ring
Side clearance
No. 1 ring
0.04 ~ 0.08 mm (0.0016 ~ 0.0032 in.)
0.1 mm (0.004 in.)
No. 2 ring
0.04 ~ 0.08 mm (0.0016 ~ 0.0032 in.)
0.1 mm (0.004 in.)
Oil ring
0.02 ~ 0.065mm (0.00079 ~ 0.00256 in)
0.2 mm (0.008 in.)
End gap
No. 1 ring
0.17 ~ 0.32 mm (0.0067 ~ 0.0126 in.)
0.6 mm (0.0236 in.)
No. 2 ring
0.32 ~ 0.47mm (0.0125 ~ 0.0185 in)
0.7 mm (0.0275 in.)
Oil ring
0.2 ~ 0.5mm (0.0078 ~ 0.0196 in)
0.8 mm (0.0315 in.)
Piston pin
Piston pin outer diameter
21.097 ~ 22.000 mm (0.8306 ~ 0.8661 in.)
?
Piston pin hole inner diameter
22.004 ~ 22.010 mm (0.8662 ~ 0.8665 in.)
?
Piston pin hole clearance
0.004 ~ 0.013 mm (0.00016 ~ 0.00051 in.)
?
Connecting rod small end inner diameter
22.005 ~ 22.016 mm (0.8663 ~ 0.8667 in.)
?
Connecting rod small end hole clearance
0.005 ~ 0.019 mm (0.0002 ~ 0.0007 in.)
?
Connecting rod
Connecting rod big end inner diameter
58.000 ~ 58.018 mm (2.2834 ~2.2842 in.)
?
Connecting rod bearing oil clearance
0.028 ~ 0.046 mm (0.0011 ~ 0.0018 in.)
?
Side clearance
0.1 ~ 0.25 mm (0.0039 ~ 0.0098 in.)
?
Crankshaft
Main journal outer diameter
68.942 ~ 68.960 mm (2.7142 ~ 2.7149 in.)
?
Pin journal outer diameter
54.954 ~ 54.972 mm (2.1635 ~ 2.1642 in.)
?
Main bearing oil clearance
0.022 ~ 0.040 mm (0.0008 ~ 0.0016 in.)
?
End play
0.10 ~ 0.28 mm (0.0039 ~ 0.0110 in.)
?
Oil pump
Pressure regulating outer ring
3.8 ~ 4.2 bar
?
Engine oil
Oil quantity
Total
7.3L (7.71 U.S qt., 6.42 lmp.qt., 1.92 U.S gal.)

Oil pan
6.8L (7.18 U.S qt., 5.98 lmp.qt., 1.79 U.S gal.)
?
Drain and refill
6.9L (7.29 U.S qt., 6.06 lmp.qt., 1.82 U.S gal.)
Including oil filter
Oil grade
Recommended
5W-30 / A5

Allowed
ACEA A3, A5 or above
For information on SAE viscosity grades based on ambient temperatures, refer to the “Lubrication System”.
Meet at least one grade or more
Oil pressure (at 1000rpm)
108kPa(1.10kgf/cm?, 15.65 psi)
Oil temperature (oil pan): 110±2°C
Cooling system
Cooling method
Forced circulation with water pump
?
Coolant quantity
8.4 L (8.87 U.S.qt., 7.38 lmp.qt., 2.21 U.S.gal.)
?
Thermostat
Type
Wax pellet type
?
Opening temperature
88 ± 2°C
?
Fully opened temperature
100°C
?
Full lift
10 mm (0.3937 in.) More than
?
Radiator cap
Main valve opening pressure
93.16 ~ 122.58 kPa
(0.95 ~ 1.25 kg/cm?, 13.51 ~ 17.78 psi)
?
Vacuum valve opening pressure
0 ~ 6.86 kPa
(0 ~ 0.07 kg/cm?, 0 ~ 0.99 psi)
?
Water temperature sensor
Type
Thermistor type
?
Resistance
20°C (68°F)
2.31 ~ 2.59 K?
?
80°C (176°F)
0.3222 K?
?

Liquid Gasket
Description
Specifications
Cylinder head and cylinder block between gap
TB1217H
(Hyundai Gray RTV)
Timing chain cover
Cylinder head cover
Cylinder head
Oil seal case
Lower oil pan
Upper oil pan

Tightening Torques
Item
N.m
kgf.m
Ib-ft
Engine Mounting
Engine support bracket bolt
49.0 ~ 63.7
5.0 ~ 6.5
36.2 ~ 47.0
Engine mounting insulator to engine support bracket fixing nut
63.7 ~ 83.4
6.5 ~ 8.5
47.0 ~ 61.5
Timing system
Drive belt idler bolt
44.1 ~ 53.9
4.5 ~ 5.5
32.5 ~ 39.8
Drive belt auto tensioner bolt(M12)
81.4 ~ 85.3
8.3 ~ 8.7
60.0 ~ 62.9
Drive belt auto tensioner bolt(M8)
17.7 ~ 21.6
1.8 ~ 2.2
13.0 ~ 15.9
Crankshaft pulley mounting bolt
284.5 ~ 304.1
29.0 ~ 31.0
209.8 ~ 224.2
Timing chain cover bolt A
18.6 ~ 21.6
1.9 ~ 2.2
13.7 ~ 15.9
Timing chain cover bolt B
24.5 ~ 26.5
2.5 ~ 2.7
18.1 ~ 19.5
Timing chain cover bolt C
58.8 ~ 68.6
6.0 ~ 7.0
43.4 ~ 50.6
Timing chain cover bolt D
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Timing chain auto tensioner bolt
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Timing chain auto tensioner nut
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Timing chain auto tensioner arm bolt
18.6 ~ 21.6
1.9 ~ 2.2
13.7 ~ 15.9
Timing chain guide bolt
19.6 ~ 24.5
2.0 ~ 2.5
14.5 ~ 18.1
Timing chain cam to cam guide bolt
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Cylinder head
Cylinder head cover bolt (LH/RH)
[4.9 ~ 5.9] + [9.8 ~ 11.8]
[0.5 ~ 0.6] + [1.0 ~ 1.2]
[3.6 ~ 4.3] + [7.2 ~ 8.7]
CVVT bolt (LH/RH)
64.7 ~ 76.5
6.6 ~ 7.8
47.7 ~ 56.4
Camshaft bearing cap bolt (LH/RH)
[5.8] + [9.8 ~ 11.8]
[0.6] + [1.0 ~ 1.2]
[4.3] + [7.2 ~ 8.7]
Cylinder head bolt (LH/RH)
[37.3 ~ 41.2] + [118 ~ 122°] + [88 ~ 92°]
[3.8 ~ 4.2] + [118 ~ 122°] + [88 ~ 92°]
[27.5 ~ 30.4] + [118 ~ 122°] + [88 ~ 92°]
Cylinder head bolt (RH rear)
18.6 ~ 23.5
1.9 ~ 2.4
13.7 ~ 17.4
Engine hanger bolt (LH)
44.1 ~ 53.6
4.5 ~ 5.5
32.5 ~ 39.8
Engine hanger bolt (RH)
18.6 ~ 23.5
1.9 ~ 2.4
13.7 ~ 17.4
Exhaust OCV(oil control valve) bolt (LH/RH)
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Intake OCV(oil control valve) bolt (LH/RH)
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
high-pressure fuel pump bracket bolts
18.6 ~ 23.5
1.9 ~ 2.4
13.7 ~ 17.4
High-pressure fuel pump bolts
12.7 ~ 14.7
1.3 ~ 1.5
9.4 ~ 10.8
Cylinder block
Connecting rod bolt
[27.5 ~ 31.3] + [68 ~ 72°]
[2.8 ~ 3.2] + [68 ~ 72°]
[20.2 ~ 23.1] + [68 ~ 72°]
Main bearing cap inner bolt(M11)
[49.0] + [90°]
[5.0] + [90°]
[36.2] + [90°]
Main bearing cap outer bolt(M8)
[19.6] + [120°]
[2.0] + [120°]
[14.5] + [120°]
Main bearing cap side bolt(M8)
29.4 ~ 31.4
3.0 ~ 3.2
21.7 ~ 23.1
Plug bolt
83.4 ~ 103.0
8.5 ~ 10.5
61.5 ~ 76.0
Oil jet bolt
27.5 ~ 31.3
2.8 ~ 3.2
20.2 ~ 23.1
Rear oil seal case bolt
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Baffle plate bolt
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Knock sensor (LH / RH) bolt
15.7 ~ 23.5
1.6 ~ 2.4
11.6 ~ 17.4
Drive plate bolt
71.5 ~ 75.5
7.3 ~ 7.7
52.8 ~ 55.7
Upper oil pan long bolt
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Upper oil pan short bolt
20.6 ~ 22.6
2.1 ~ 2.3
15.2 ~ 16.6
Lubrication system
Oil drain bolt
34.3 ~ 44.1
3.5 ~ 4.5
25.3 ~ 32.5
Oil pump bolt
20.6 ~ 22.6
2.1 ~ 2.3
20.6 ~ 22.6
Oil filter body bolt
20.6 ~ 22.6
2.1 ~ 2.3
15.2 ~ 16.6
Oil filter cap
31.4 ~ 38.2
3.2 ~ 3.9
23.1 ~ 28.2
Oil level gauge & water inlet pipe bolt
18.6 ~ 22.6
1.9 ~ 2.3
13.7 ~ 16.6
Lower oil pan bolt
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Oil pump chain cover bolt
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Oil pump chain tensioner bolt
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Oil pump chain sprocket bolt
19.6 ~ 24.5
2.0 ~ 2.5
14.5 ~ 18.1
Cooling system
Water pump bolt A
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Water pump bolt B
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Water pump bolt C
21.6 ~ 26.5
2.2 ~ 2.7
15.9 ~ 19.5
Water pump bolt D
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Water pump bolt E
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Water pump bolt F
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Water pump bolt G
21.6 ~ 23.5
2.2 ~ 2.4
15.9 ~ 17.4
Water pump pulley bolt
7.8 ~ 9.8
0.8 ~ 1.0
5.8 ~ 7.2
Water temp. control nut
19.6 ~ 23.5
2.0 ~ 2.4
14.5 ~ 17.4
Water temp. control bolt
19.6 ~ 23.5
2.0 ~ 2.4
14.5 ~ 17.4
Water center pipe bolt
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Water outlet pipe bolt
19.6 ~ 23.5
2.0 ~ 2.4
14.5 ~ 17.4
Water in/outlet pipe to water temp. control bolt
19.6 ~ 23.5
2.0 ~ 2.4
14.5 ~ 17.4
Thermostat housing bolt
7.8 ~ 11.8
0.8 ~ 1.2
5.8 ~ 8.7
Radiator reservoir tank screw
2.7 ~ 3.2
0.28 ~ 0.33
2.0 ~ 2.4
Cooling fan bolt
2.7 ~ 3.2
0.28 ~ 0.33
2.0 ~ 2.4
Cooling fan shroud bolt
4.9 ~ 7.8
0.5 ~ 0.8
3.6 ~ 5.8
Cooling fan motor bolt
8.8 ~ 10.8
0.9 ~ 1.1
6.4 ~ 8.0
Cooling fan controller (PWM) nut
7.8 ~ 11.8
0.8 ~ 1.2
5.8 ~ 8.7
Intake and exhaust system
Air duct bolt
7.8 ~ 9.8
0.8 ~ 1.0
5.8 ~ 7.2
Intake air hose clamp bolt
2.9 ~ 4.9
0.3 ~ 0.5
2.2 ~ 3.6
Air cleaner assembly bolt
7.8 ~ 9.8
0.8 ~ 1.0
5.8 ~ 7.2
Surge tank bolt
[3.9 ~ 5.9] + [9.8 ~ 11.8]
[0.4 ~ 0.6] + [1.0 ~ 1.2]
[2.9 ~ 4.3] + [7.2 ~ 8.7]
Surge tank nut
[3.9 ~ 5.9] + [9.8 ~ 11.8]
[0.4 ~ 0.6] + [1.0 ~ 1.2]
[2.9 ~ 4.3] + [7.2 ~ 8.7]
VIS actuator bolt
3.9 ~ 5.9
0.4 ~ 0.6
2.9 ~ 4.3
Intake manifold bolts
[3.9 ~ 5.9] + [26.5 ~ 31.4]
[0.4 ~ 0.6] + [2.7 ~ 3.2]
[2.9 ~ 4.3] + [19.5 ~ 23.1]
Exhaust manifold nut (LH/RH)
49.0 ~ 53.9
5.0 ~ 5.5
36.2 ~ 39.8
Exhaust manifold stay bolt
34.3 ~ 41.2
3.5 ~ 4.2
25.3 ~ 30.4
Front muffler nut
39.2 ~ 58.8
4.0 ~ 6.0
28.9 ~ 43.4
Center muffler nut
39.2 ~ 58.8
4.0 ~ 6.0
28.9 ~ 43.4
Rear muffler nut
39.2 ~ 58.8
4.0 ~ 6.0
28.9 ~ 43.4

   
Torque-to-yield cylinder head, connecting rod cap and crankshaft main bearing cap bolts must be replaced after they are removed because the bolts are designed to be permanently elongated beyond the state of elasticity when torqued.
If the bolts are removed and reused, it may cause the bolts to break or fail to maintain clamping force.
General Information
...

Compression Test
Inspection Compression Pressure     In case of lack of power, excessive oil consumption or poor fuel economy, measure the compression pressure. 1. Warm up engine until ...

Other information:

Hyundai Genesis (DH) 2013-2016 Service Manual: Front Seat Assembly Repair procedures


Replacement     • When installing the belt, make sure not to damage the pretensioner. 1. Remove the front anchor seat belt (A).     ?How to detach the anchor seat belt 1) Expose the red-colored indicator pin (A) by pushing the slot hole with a O 1 ...

Hyundai Genesis (DH) 2013-2016 Service Manual: Head Lamps Components and Components Location


Components 1. Head lamp low beam bulb2. Head lamp high beam bulb3. Dust cap 1. HID low/high beam bulb (BI-FUNCTION)2. HID bracket3. Dust cap4. Turn signal socket5. Turn signal bulb ...

© 2013-2021 www.hgenesisdh.com