Hyundai Genesis: Fuel Delivery System / Fuel Tank Repair procedures

Removal

1.	Release the residual pressure in fuel line. (Refer to Fuel Delivery System - "Release Residual Pressure in Fuel Line")

2.	Turn the ignition switch OFF and disconnect the negative (-) battery cable.

3.	Fold the rear seat cushion.

4.	Remove the service cover (A) of the fuel pump after loosening the screws.

5.	Disconnect the fuel feed tube quick - connector (A).

6.	Lift the vehicle.

7.	Remove the rear-RH wheel, tire and inner wheel house.

8.	Disconnect the fuel tank extension connector (A), and then remove the wiring harness from the vehicle.

9.	Remove the center muffler assembly. (Refer to Engine Mechanical System - "Muffler")

10.	Remove the propeller shaft assembly. (Refer to Driveshaft and Axle - "Propeller shaft Assembly")

11.	Disconnect the fuel filler hose (A) and leveling hose (B).

12.	Support the fuel tank with jack (A).

13.	Remove the fuel tank installation nut (A) and then loosen the fuel tank (B).

14.	Disconnect the vent hose (A) and then remove the fuel tank.

Installation

1.	To install, reverse the removal procedure. Fuel tank band installation nut: 44.1 ~ 53.9 N.m (4.5 ~ 5.5 kgf.m, 32.5 ~ 39.8 lb-ft)

Repair procedures

Fuel Pressure Test 1. Release the residual pressure in fuel line. (Refer to Fuel Delivery System - "Release Residual Pressure in Fuel Line")     When removing the fuel pump re ...

Fuel Pump Repair procedures

Removal 1. Release the residual pressure in fuel line. (Refer to Fuel Delivery System - "Release Residual Pressure in Fuel Line") 2. Fold the rear seat cushion. 3. Remove the fuel pump se ...

Other information:

Hyundai Genesis (DH) 2013-2016 Service Manual: O-Ring Radial Repair procedures

Removal     Use caution when handling the transfer case. Preventing the ITA (Integrated Transfer case Actuator) from damage 1) In case of transporting the transfer case • Use caution when lifting the transfer case from the transporting package to make sure the ITA doe ...

Hyundai Genesis (DH) 2013-2016 Owners Manual: Recommended SAE viscosity number

CAUTION Always be sure to clean the area around any filler plug, drain plug, or dipstick before checking or draining any lubricant. This is especially important in dusty or sandy areas and when the vehicle is used on unpaved roads. Cleaning the plug and dipstick areas will prevent d ...