Hyundai Genesis (DH): Fuel Delivery System / Fuel Tank Repair procedures

Hyundai Genesis (DH) 2013-2016 Service Manual / Engine Control / Fuel System / Fuel Delivery System / Fuel Tank Repair procedures

Removal
1.
Release the residual pressure in fuel line.
(Refer to Fuel Delivery System - "Release Residual Pressure in Fuel Line")
2.
Turn the ignition switch OFF and disconnect the negative (-) battery cable.
3.
Fold the rear seat cushion.
4.
Remove the service cover (A) of the fuel pump after loosening the screws.

5.
Disconnect the fuel feed tube quick - connector (A).

6.
Lift the vehicle.
7.
Remove the rear-RH wheel, tire and inner wheel house.
8.
Disconnect the fuel tank extension connector (A), and then remove the wiring harness from the vehicle.

9.
Remove the center muffler assembly.
(Refer to Engine Mechanical System - "Muffler")
10.
Remove the propeller shaft assembly.
(Refer to Driveshaft and Axle - "Propeller shaft Assembly")
11.
Disconnect the fuel filler hose (A) and leveling hose (B).

12.
Support the fuel tank with jack (A).

13.
Remove the fuel tank installation nut (A) and then loosen the fuel tank (B).

14.
Disconnect the vent hose (A) and then remove the fuel tank.

Installation
1.
To install, reverse the removal procedure.
Fuel tank band installation nut:
44.1 ~ 53.9 N.m (4.5 ~ 5.5 kgf.m, 32.5 ~ 39.8 lb-ft)

    Fuel Pressure Test 1. Release the residual pressure in fuel line. (Refer to Fuel Delivery System - "Release Residual Pressure in Fuel Line")     When removing the fuel pump relay, a Diagnostic Trouble Code (DTC) may turn up.

    Removal 1. Release the residual pressure in fuel line. (Refer to Fuel Delivery System - "Release Residual Pressure in Fuel Line") 2. Fold the rear seat cushion.

    Other information:

    Hyundai Genesis (DH) 2013-2016 Service Manual: Head Up Display Unit Repair procedures

    Removal 1. Disconnect the negative (-) battery terminal. 2. Remove the head up display bezel (A). 3. Remove the instrument cluster. (Refer to Indicators And Guages - "Instrument Cluster") 4. Remove the head up display unit bracket (A) after loosening the mounting nuts.

    Hyundai Genesis (DH) 2013-2016 Service Manual: Refrigerant Line Repair procedures

    Replacement 1. Discharge refrigerant from refrigeration system. 2. Replace any faulty tubes or hoses.     Cap the open fittings immediately to keep moisture or dirt out of the system. 3. Tighten the bolt or nut joint to the specified torque.

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