Hyundai Genesis: Panorama Sunroof / Panorama Sunroof Assembly Repair procedures

Removal
   
In order to remove the panorama sunroof assembly, use the tools shown in the following figure:
[Tooling Diagram]

Square wire
Insert-type wire grip
[Tooling Assembly Diagram]
Insert and affix square wire into the insert hole of the wire grip .

1.
Remove the roof side molding.
(Refer to Body Side Molding - "Roof Side Molding")
2.
Remove the front glass.
(Refer to Panorama Sunroof - "Front Glass")
3.
Remove the roof trim assembly.
(Refer to Roof Trim - "Roof Trim Assembly")
4.
Remove the curtain airbag (CAB) module.
(Refer to Restraint - "Curtain Airbag (CAB) Module")
5.
Loosen the panorama sunroof mounting nuts (A).
[Front]

Tightening torque :
9.8 ~ 14.7 N.m (1.0 ~ 1.5 kgf.m, 7.2 ~ 10.8 lb-ft)

[Rear]

Tightening torque :
9.8 ~ 14.7 N.m (1.0 ~ 1.5 kgf.m, 7.2 ~ 10.8 lb-ft)

6.
Loosen the bolts (A) and nuts (B) on the side of the panorama sunroof.

Tightening torque :
19.6 ~ 29.4 N.m (2.0 ~ 3.0 kgf.m, 14.5 ~ 21.7 lb-ft)

7.
Pull the square wire (A) from side to side, then apply a force in the direction of the arrow to cut off the residual sealant on front edge (B).
   
Make sure that you put on gloves to protect your hands from potential injury.
Be careful to protect your hands from burning due to the heat generated when handling the wire.
Be careful not to break the wiring.
   
Be careful not to damage the body.
   
When using wiring, an assistant is necessary.

8.
Push wire (A) from the outside of the body toward the face of edge (B) in the direction of the arrow.

9.
When wire lead is visible inside body, pull the wire lead (A) in the direction of arrow.

10.
Pull the square wire (B) from side to side, then apply a force in the direction of the arrow to cut off the residual sealant on front section (A-A).
A.
B(1): Work inside car
B.
B(2): Work outside car
   
Make sure that you put on gloves to protect your hands from potential injury.
Be careful to protect your hands from burning due to the heat generated when handling the wire.
Be careful not to break the wiring.
   
Be careful not to damage the body.
   
When using wiring, an assistant is necessary.

   
When using wires to remove the residual sealant, there may be an interference between the nut hole and device hole. Thus, when removing sealant, follow the pictures shown below. :
Use a scraper or flathead driver to broaden the gap between the body and panorama sunroof
Turn and pull out wire (A) between the nut hole and device hole (B) in the direction of the arrow. Next, cut off the residual sealant again.
   
Be careful to avoid damaging the nut hole (C).
Be careful to avoid damaging the device hole (D).

11.
Pull the square wire (B) from side to side, then apply a force in the direction of the arrow to cut off the residual sealant on side section (A-A).
A.
B(1): Work inside car
B.
B(2): Work outside car
   
Make sure that you put on gloves to protect your hands from potential injury.
Be careful to protect your hands from burning due to the heat generated when handling the wire.
Be careful not to break the wiring.
   
Be careful not to damage the body.
   
When using wiring, an assistant is necessary.

12.
Pull the square wire (B) from side to side, then apply a force in the direction of the arrow to cut off the residual sealant on rear section (A-A).
A.
B(1): Work inside car
B.
B(2): Work outside car
   
Make sure that you put on gloves to protect your hands from potential injury.
Be careful to protect your hands from burning due to the heat generated when handling the wire.
Be careful not to break the wiring.
   
Be careful not to damage the body.
   
When using wiring, an assistant is necessary.

   
When using wires to remove the residual sealant, there may be an interference between the nut hole and device hole. Thus, when removing sealant, follow the pictures shown below.
Use a scraper or flathead driver to broaden the gap between the body and panorama sunroof.
Turn and pull out wire (A) between the nut hole and device hole (B) in the direction of the arrow. Next, cut off the residual sealant again.
   
Be careful to avoid damaging the nut hole (C).
Be careful to avoid damaging the device hole (D).

13.
Cut residual sealant on every surface, and then remove panorama sunroof assembly (A).
   
Be careful to avoid damaging the panorama sunroof assembly when removing it.

Installation
   
In order to mount the panorama sunroof assembly, use the tools shown in the following figure:
[Tooling Diagram]

Sealant nozzle
Adhesive sealant for car windows
Sealant gun
1.
Use a blade to cut off residual sealant (A) around body panel.
   
When cutting off the residual sealant around the body panel, make sure to leave the sealant of 2mm from the bonding surface.
   
Make sure that the body paint surface is not damaged at all.
If it is damaged, apply paint or rust inhibitor for maintenance.

2.
If panorama sunroof assembly (A) is reused, use a blade to remove residual sealant (B) around the body panel.

3.
Use alcohol or an air gun to clean up the edges of the body panel and the panorama sunroof.
4.
Use a sealant gun to apply sealant (B) around body panel (A).
   
When using a sealant gun to apply the sealant, make sure there are no gaps in the sealant bead to prevent water leaks.

5.
Align with centering device hole (A) of the body, and carefully mount the panorama sunroof on the body panel.
[Front]

[Rear]

6.
Align the panorama sunroof and frame before fully mounting the panorama sunroof assembly (A).
7.
Apply tape to around the panorama sunroof assembly to prevent the assembly from coming off.
   
If sealant is excessively applied, it may ooze out of the body. Use alcohol or a cleaning agent to wipe off the residual sealant.

8.
Tighten panorama sunroof mounting nuts (A).
[Front]

Tightening torque :
9.8 ~ 14.7 N.m (1.0 ~ 1.5 kgf.m, 7.2 ~ 10.8 lb-ft)

[Rear]

Tightening torque :
9.8 ~ 14.7 N.m (1.0 ~ 1.5 kgf.m, 7.2 ~ 10.8 lb-ft)

9.
Tighten panorama sunroof side mounting bolts (A) and nuts (B).

Tightening torque :
19.6 ~ 29.4 N.m (2.0 ~ 3.0 kgf.m, 14.5 ~ 21.7 lb-ft)

10.
Install the curtain airbag (CAB) module.
(Refer to Restraint - "Curtain Airbag (CAB) Module")
11.
To make sure that the applied sealant is completely hardened, leave the car on a flat surface for at least 4 hours after installing the panorama sunroof.
   
If driving the car is inevitable, drive at a low speed for at least 8 hours.
Advise the driver to avoid aggressive driving, or driving on rough roads for 2-3 days after installing the panorama sunroof.
12.
Conduct a leak testing.
   
The leak testing shall be conducted at least 4 hours after the panorama sunroof installation is completed.
Do not directly spray the high-pressure water to the joint area of sunroof.
13.
In case of water leaks, apply sealant to the water-leaking area.
14.
Install the roof trim assembly.
15.
Install the roof side molding.
16.
Install the front glass.
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