Hyundai Genesis: Transfer Assembly / Front Axle Flange Repair procedures
Use caution when handling the transfer case.
Preventing the ITA (Integrated Transfer case Actuator ) from damage
1) In case of transporting the transfer case
• |
Use caution when lifting the transfer case from the
transporting package to make sure the ITA does not collide with the
other transfer case. |
• |
Use caution for the ITA not to be impacted from the floor or structure. |
2) In case of assembling the transmission
• |
Use caution for the ITA not to be impacted from contacting the transmission, floor or structure. |
|
1. |
Remove the transfer case from the vehicle.
(Refer to 4 Wheel Drive (AWD) System - "transfer case assembly") |
2. |
Release filler plug (A) and oil drain. |
3. |
Install the slide hammer on the flange (A). |
4. |
Pull out the flange (A). |
5. |
Remove the radial seal ring (A). |
1. |
Attach radial seal ring on the press in tool. |
2. |
Knock with the plastic ring into the trasfer case housing. |
3. |
Place the circlip in the groove of the flange. |
4. |
Insert the new flange (A) into the transfer case by applying slight strokes of the plastic hammer. |
5. |
Fill the lower edge of the filler plug (installed transfer case) with the oil.
Tighten the plug to 60 Nm(6.0kgf.m, 43.4lb-ft).
• |
Replace gasket before reinstalling the filler plug. |
|
|
6. |
Install the transfer case in the vehicle.
(Refer to 4 Wheel Drive (AWD) System - "transfer case assembly") |
7. |
After the installation, start the engine and then check if there are any leakages from the transfer case. |
Inspection
Prohibition on checking, refilling and replacing the transfer case oil
-
Do not check, refill and replace the transfer case oil
because the oil for the transfe ...
Removal
Use caution when handling the transfer case.
Preventing the ITA (Integrated Transfer case Actuator) from damage
1) In case of transporting the transfer case
•
...
Other information:
Removal
1.
Disconnect the battery sensor connector (A), battery negative terminal (B) and positive terminal (C).
2.
Disconnect the vent hose connector (A) from the battery air vent hole.
3.
Remove the mounting bracket (A) and then remove the battery (B).
Installation
1.
Install in t ...
Components
Connector Pin Information
No.DescriptionNo.Description1-21-2Illumination output22-3Rheostat down switch234P output4Rheostat up switch24Immobilizer5AT N output25AT S output6Oil pressure26AT R output7Low washer27AT P output8Charge28-9AT D output29-10Illumination +30MM_CAN High11-31MM_CA ...